




INTCON technical document about the 100kg payload multi-rotor UAV development process and solution, incorporating key information from search results :
I. Requirement Analysis and Technical Specifications
- Core Requirements
- Payload capacity ≥100kg, endurance ≥30 minutes (extendable to 1-4 hours with fuel/hydrogen power systems)
- Flight stability: Wind resistance ≥Beaufort scale level 6, high-altitude operation capability (5,000m ASL)
- Applications: Logistics, emergency rescue, military delivery
- Technical Parameters
- Power system: Main rotor diameter ≥1.5m with auxiliary rotors for balance
- Frame material: Carbon fiber composite or die-cast aluminum alloy (total structural load ≥200kg)
- Control precision: Attitude angle error ≤0.5°, positioning accuracy ≤0.1m (RTK/GPS fusion)
II. Development Process
1. Conceptual Design & Structural Layout
- Power configuration: 6-axis coaxial rotor design combining lift generation and maneuverability optimization
- Modular architecture: Central hollow structure with separated energy storage (top) and cargo compartments (bottom), C-clamp fasteners for rapid assembly
- Shock absorption: Rubber dampers on landing gear + silicone vibration isolation layers between motors and frame
2. Hardware Selection & Integration
- Propulsion units:
- Motors: High-torque brushless motors (single-unit thrust ≥50kg) with silver-plated windings
- Rotors: Foam-core hollow blades for weight reduction, optimized diameter-power matching
- Energy systems:
- Fuel option: Turbocharged engine (4-hour endurance, 120kg payload case reference
- Flight Stability Assurance
- Challenge: Payload oscillation during maneuvers
- Solution: Integrated cargo IMU feedback + real-time motor output adjustment
IV. Application Scenarios
- Logistics: Urban-air mobility networks, mountain area delivery
- Military: Anti-tank missile platforms, special forces support
- Disaster response: Fire suppression module integration for high-rise firefighting
V. Compliance & Commercialization
- Airworthiness: Compliance with HB-2023 Civil UAV Safety Requirements
- Production cost: Target ≤¥300,000 (reference 200kg payload models and industry case studies.